SUMMARY
The manager plays a key role in day to day operations of the Fermentation department, in particular the manufacturing of microbial products, monitoring and downstream processing of the fermenters.
ESSENTIAL DUTIES AND RESPONSIBILITIES: other duties may be assigned as needed
• Ensure standard operating procedures are followed and reviewed
• Writing of standard operating procedures and batch records
• Setup online data logging sheet of fermentation runs
• Ensure batch records are completed and reviewed
• Monitor the fermentation inventory
• Supervise downstream processing of fermentors (centrifugation, spray drying)
• Create weekly schedules for direct reports
• Ensure department is clean and organized at all times and free of hazards and safety violations
• Supervise batching of media for fermentation runs
• Supervising the SIP, CIP of fermentors
• Work odd shifts as required
• Participate in safety training programs
• Monitor/Supervise in process fermentation
• Perform microscopic observation of bacteria example: Make decision on harvest time
• Understanding all aspects of every piece of equipment within the fermentation department
• Perform R&D media optimization studies. Perform raw material validation studies
• Ensure that seed inventory is maintained and that new working seeds are made when necessary
• New innovation for R&D fermentation on bacterial strains
• Perform design of experiments
• Training of new technicians and scientists
• Suggestions to upper management on new equipment
• Assist with technical calls and presentations to new and existing customers
• Manage the departmental budget
• Isolation of new strains
• Working with maintenance on a preventative maintenance plan
• Assisting in all parts of the microbiology lab when required
• On-call for any fermentation questions that may arise at night
• Actively being involved in different scientific organizations (SIM, ASM, CSPA, etc.)
EDUCATION and/or EXPERIENCE
Must have at a minimum a bachelor’s degree in a scientific discipline. Microbiology degree with fermentation experience preferred.
REQUIRED SKILLS
- Must be proficient in inventory or batchmaking software, Microsoft word, Excel, PowerPoint, Outlook and Visio knowledge
- Knowledge of manufacturing, testing and inspection procedures is highly desired
- Knowledge of industry is desirable
- An understanding of six sigma and lean manufacturing principles
- Ability to Identify complex problems, review data to determine root cause, evaluate options and implement solutions
- Understanding the implications of new information for both current and future problem-solving and decision-making.
- Attending training courses as required.
PHYSICAL REQUIRMENTS
Must be able to lift 50lbs and stand for long periods at a time.